PRODUCTION PROCESSES


 
NeoFlex® Ballistic Panels provide greater resistance and flexibility promoted by use of 100% NeoFlex® material and a high press system that enables best performance compared to other products in the international market.


 

YARNS


 
With technological advances, the yarns can provides resistance up to 30% higher than the others. BCA invested in research and development of its ballistic panels to offer better performance combining a lower number of layers, allowing lighter armor, easier installation and greater durability. Ballistic panels with conventional yarns needs more layers to achieve the same performance as NeoFlex® panels


 

FABRIC


 
The technical fabrics developed by BCA are made with some EXCLUSIVE patterns and yarns, which enhance an incomparable performance in a single layer of fabric. The result is a lighter and thinner panels with greater flexibility, homogeneity and superior ballistic performance. To achieve this result, BCA customized its weaving machines in a unique way, which achieves some innovative technology patents.


 

COATING


 
The 100% NeoFlex® coating for both layer sides in a chemical polymeric matrix with innovative technology patent. The coating guarantees the resilience properties at aramid composite and increasing its effective protection against the effects of weather, UV rays, fungi and humidity. The ballistic panels that receive these coating achieves best performance, resistance and durability.


 

HIGH PRESS SYSTEM


 
With technology to provide capacity for over 1000 tons and with an accurate electronic temperature and pressure system control, the High Press system allows total homogeneity and flexibility across the surface panels, ensuring superior ballistic performance, achieving RESILIENCE and preventing delamination.


 

CNC CUTTING


 
Allows material savings between 5 and 25%, this process guarantees repeatability, homogeneity of supply and achieving its original format. The customized KITs supply supports the armoring companies to optimize time, organizing their stocks and installation


 

TRACEABILITY


 
100% of lots are controlled. All processes are rigorously documented for security, control and traceability.


 

PRODUCT VALIDATION


 
Since year 2000, 100% of the produced batches have been tested and validated in their own ballistic laboratory. This process ensures that all panels meet rigorous BCA standards of excellence and quality.
 







© Rights Reserved 2017 BCA BALLISTIC PROTECTION
© Rights Reserved 2017 BCA BALLISTIC PROTECTION